TPM

Total Productive Maintenance

Reduce your operation costs and improve your product quality with TPM

Excellence that pays off: 21 optimized factories, 37 JIPM awards Millions in returns!
Plant Diagnostic
The starting point towards 100% efficiency
Plant Diagnostic
The starting point towards 100% efficiency

In an environment where every unproductive minute represents financial losses, failing to accurately diagnose a plant's condition means assuming unnecessary risk.

Top executives need clear, actionable information with tangible impact. JES's team of experts helps detect hidden opportunities that translate into real productivity increases and significant cost reductions.

Our methodology compares current operations against world-class Japanese standards, identifying gaps that limit productive potential.

The result: a strategic roadmap defining concrete actions, proven methodologies, and high-impact tools to optimize financial and operational performance.

TPM Implementation
From theory to sustainable excellence
TPM Implementation
From theory to sustainable excellence

TPM was born to improve equipment reliability, but today it's a comprehensive system that transforms the entire supply chain.

The 8 pillars of TPM enable structuring operations based on effective communication, a culture of continuous improvement, and World Class production.

Many companies attempt TPM implementation; few sustain it. The differentiator is committed senior management that sees excellence not as a goal but as a permanent standard.

With JES, implementation is holistic and human-centered. We accompany organizations step by step, achieving failure reduction, waste minimization, and better financial indicators.

TPM Award Preparation
Global recognition with internal impact
TPM Award Preparation
Global recognition with internal impact

The JIPM awards represent one of the highest standards of operational excellence. But their true value lies in the preparation process, which drives organizations to identify weaknesses, strengthen capabilities, and consolidate a culture of improvement.

At JES, we've supported companies in achieving Consistency, Special, and World Class awards under the Japan Institute of Plant Maintenance guidelines, maximizing organizational learning and corporate prestige.

TPM for Vehicles
Fewer failures, more deliveries
TPM for Vehicles
Fewer failures, more deliveries

Fleet management represents an often underestimated cost center. With TPM methodology applied to vehicles, JES transforms this operational pain into a source of sustainable savings and greater safety.

Our approach covers primary, secondary, and utility fleets, generating concrete results in accident reduction, efficient maintenance, and logistical waste reduction.

TPM in Agriculture
Efficiency from the roots
TPM in Agriculture
Efficiency from the roots

The TPM philosophy has also proven effective in the agribusiness sector. JES has led implementations that optimize machinery use, improve field productivity, and professionalize agricultural management.

Contact us to learn about real success stories in the sector.

5S Implementation
Organization that creates value
5S Implementation
Organization that creates value

5S isn't just a cleaning and organization tool. It's the first step toward an operational discipline culture that facilitates problem detection and prevents waste at its source.

Its application across all areas improves safety, work environment, and prepares the ground for sustainable Lean and TPM practices.

Lean Tools
Eliminating what doesn't add value
Lean Tools
Eliminating what doesn't add value

JES specializes in applying Lean tools that maximize customer satisfaction through systematic reduction of operational losses (muda, muri, mura). When integrated with TPM, these tools create a robust platform for continuous improvement and sustained economic value generation.

TPM in Supply Chain
Harmonized flow, profitable results
TPM in Supply Chain
Harmonized flow, profitable results

JES's TPM model for supply chains maximizes efficiency, reliability and continuous flow of materials, information, and products, eliminating losses throughout the logistics network.

We integrate all links with a management system that creates harmonized flow and better customer experience while dramatically improving financial indicators.

FROM PREVENTION TO PRODUCTIVITY, TPM IS INTEGRAL LOGISTICS.

Interpretation Services
No barriers in the language of excellence
Interpretation Services
No barriers in the language of excellence

We offer professional Japanese-English-Spanish simultaneous and consecutive interpretation services, specialized in TPM (audits, Health Checks, training, and consulting).

Our team ensures every interaction with Japanese experts is precise, effective, and contextually accurate.

Online Consulting
Agility and continuous follow-up
Online Consulting
Agility and continuous follow-up

To ensure continuity of progress, JES offers online consulting that enables activity tracking, audit preparation, or specific case reviews quickly, efficiently, and economically.

Schedule directly with your consultant or contact us at: yuri@jesamerica.net

ROI
Why TPM is good business
ROI
Why TPM is good business

The ROI (Return on Investment) of a TPM (Total Productive Maintenance) implementation can vary depending on plant maturity, commitment level, and implementation approach, but based on industrial studies and real cases, quite solid reference ranges can be established:

ROI in Plant
Metric Expected Results (4 to 6 years)
Typical ROI 300% to 800%
Payback period 36 to 48 months
Reduction in unplanned stops 40% to 80%
OEE increase +42%
Maintenance cost reduction -50%
Accident reduction 80%
Quality defect reduction 50%
OTIF increase 50%
Annual savings $1,800,000 USD
Breakdown reduction -99%
Customer complaints -100%
New project budget compliance 100%
Product cost reduction -30%
Spare parts inventory reduction -45%
Raw material inventory reduction -40%
Human error failures -98%
Water consumption reduction -37%
ROI in Vehicles
Metric Expected Results
Typical ROI 700%
Traffic accidents -90%
Maintenance cost -40%
Spare parts inventory cost reduction -50%
Fuel expense -15%
Breakdown reduction -85%
Maintenance plan compliance 100%

What TPM can do for you (6 minutes)

Introduction to TPM (1 hour) (Spanish)

Reduce your fleet costs and improve customer satisfaction!

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Decrease Road Accidents

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Increase Availability

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Reduce Breakdowns

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Increase Fuel Efficiency

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Improve Staff Productivity

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Improve your Service Level!

We have had the pleasure to work with:

TPM World Awards

Lean TPM

0 Accidents
0 Breakdowns
0 Defects
0 Waste
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Lean TPM in your
Vehicle Fleet

Make your deliveries agile!
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Kaizen Tools

Everything you need
to achieve world class!
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