Trainings
Hands-on Training
Support to ensure proper and practical use of analysis tools
We help you improve your team's skills with a practical focus and visible results.
TPM Analysis Tools
Manufacturing Plant
We evaluate if tools are used logically and lead to actions.
We correct application errors and select the right tool by problem type.
We reactivate unused tools with practical focus and operational return.
We redesign dashboards and formats to facilitate visual analysis.
We accompany with real cases to solidify learning.
Tools included:
6 Gen
SMED
QC Story
Infinite Loop
PM Analysis
Makigami
Why-Why
AMEF
Skills Matrix
Breakthrough Analysis
Among others
Loss Trees
We validate if current data is reliable or biased.
We review the tree's logic: priorities, real origin, and focus.
We verify if it reflects the Gemba or just what reports say.
We teach how to classify losses according to TPM standards.
We facilitate sessions between pillars to consensus root causes.
We train the team in the practical use of the tree.
We identify duplications or misassigned losses.
We propose a maintenance plan for an updated and useful tree.
We relaunch the tree with renewed data, if necessary.
We teach how to use the tree as a living tool to prioritize and allocate resources.
Visibility and Execution in the Gemba
We evaluate if the floor board communicates what's important or is just decorative.
We review if indicators are live, updated, and actionable.
We help you structure effective startup meetings aligned with the floor.
We observe team behavior to validate the purpose of meetings.
We propose improvements in format, duration, and content of operational meetings.
We train in creating and practical use of One-Point Lessons (OPLs).
We teach how to integrate OPLs without disrupting operations.
We detect barriers preventing these tools from generating discipline.
We redesign existing tools to work with practical focus.
We help you create a simple guide to keep these practices alive and effective.
We help you create your Training Dojo
Warehouses and Logistics:
TPM Analysis Tools
We teach how to apply tools that reveal real logistical inefficiencies.
We identify unnecessary movements, inventory errors, and incomplete deliveries.
We train with focus on operational profitability and customer service.
Key tools:
Spaghetti Diagram
Time and Motion Analysis
Warehouse Loss Trees
Movement Frequency Analysis by Zone
Material Flow Map
Inventory Criticality Matrix
ABC Matrix
Makigami
QC Story
Key Indicator Review