{"id":19160,"date":"2025-07-30T13:55:44","date_gmt":"2025-07-30T19:55:44","guid":{"rendered":"https:\/\/www.jesamerica.net\/?page_id=19160"},"modified":"2026-02-19T18:35:09","modified_gmt":"2026-02-20T00:35:09","slug":"resultados-tpm","status":"publish","type":"page","link":"https:\/\/www.jesamerica.net\/en\/resultados-tpm\/","title":{"rendered":"TPM Results"},"content":{"rendered":"\t\t
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Resultados Reales TPM\t\t\t\t<\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Transformaci\u00f3n operativa con impacto medible y retorno comprobado<\/p>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Te presentamos los resultados de tres plantas auditadas en dos ocasiones por el JIPM de Jap\u00f3n.<\/strong>
Estos tres ejemplos fueron seleccionados al azar entre las 37 plantas<\/strong> que han sido auditadas por el Japan Institute of Plant Maintenance<\/strong> para los Premios Internacionales TPM<\/strong>, en procesos donde tuvimos el honor de acompa\u00f1arlas como asesores.
En todos los casos, aplicamos la metodolog\u00eda original de TPM con rigor, adapt\u00e1ndola a las prioridades y urgencias de cada cliente, pero sin comprometer su integridad.
La informaci\u00f3n presentada es aut\u00e9ntica y representa una ventaja competitiva real para las empresas que confiaron en TPM y en JES como su casa consultora. En respeto a la confidencialidad y al valor estrat\u00e9gico de estos resultados, no se divulgan los nombres de las plantas ni de las organizaciones.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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\n\t\t\t\t\t\r\n\r\n\r\n \r\n TPM Tables<\/title>\r\n <style>\r\n \/* ====== Estilos globales ====== *\/\r\n :root {\r\n --jesBlueDark: #0D47A1;\r\n --jesBlue: #1565C0;\r\n --textMain: #0c1f5a;\r\n --radius: 12px;\r\n --shadow: 0 6px 18px rgba(0, 0, 0, 0.08);\r\n }\r\n\r\n body {\r\n margin: 0;\r\n padding: 16px;\r\n background: #fff;\r\n }\r\n\r\n \/* ====== Bloque cada tabla + barra de planta ====== *\/\r\n .tpm-block {\r\n max-width: 1100px;\r\n margin: 0 auto 28px;\r\n border-radius: var(--radius);\r\n overflow: hidden;\r\n box-shadow: var(--shadow);\r\n border: 1px solid rgba(0, 0, 0, 0.06);\r\n }\r\n\r\n .tpm-plantabar {\r\n background: linear-gradient(135deg, var(--jesBlueDark) 0%, var(--jesBlue) 100%);\r\n color: #fff;\r\n padding: 12px 16px;\r\n font-family: \"Segoe UI\", Tahoma, Geneva, Verdana, sans-serif;\r\n font-size: 20px;\r\n font-weight: 800;\r\n line-height: 1.25;\r\n text-align: center;\r\n }\r\n\r\n \/* ====== Tabla ====== *\/\r\n .tpm-table {\r\n width: 100%;\r\n border-collapse: separate;\r\n border-spacing: 0;\r\n font-family: \"Segoe UI\", Tahoma, Geneva, Verdana, sans-serif;\r\n font-size: 17px;\r\n color: var(--textMain);\r\n background: #fff;\r\n }\r\n\r\n .tpm-table th,\r\n .tpm-table td {\r\n padding: 12px 14px;\r\n text-align: left;\r\n vertical-align: top;\r\n }\r\n\r\n .tpm-table thead {\r\n background: #1e3a8a;\r\n color: #fff;\r\n }\r\n\r\n .tpm-table thead th {\r\n font-size: 20px;\r\n font-weight: 700;\r\n text-align: center;\r\n border-bottom: 1px solid rgba(255, 255, 255, 0.15);\r\n }\r\n\r\n .tpm-table thead th>div {\r\n white-space: nowrap;\r\n }\r\n\r\n .tpm-table tbody tr:nth-child(even) {\r\n background-color: #f7fbff;\r\n }\r\n\r\n .tpm-table tbody tr:nth-child(odd) {\r\n background-color: #ffffff;\r\n }\r\n\r\n .tpm-table td[colspan=\"5\"] {\r\n background-color: #fff !important;\r\n color: var(--textMain) !important;\r\n font-weight: 700;\r\n font-size: 20px;\r\n text-align: left;\r\n padding: 10px 14px;\r\n }\r\n\r\n .tpm-table .resaltado {\r\n background: transparent !important;\r\n color: inherit !important;\r\n font-weight: 400 !important;\r\n }\r\n\r\n .tpm-table td span[style] {\r\n color: inherit !important;\r\n font-weight: inherit !important;\r\n background: transparent !important;\r\n text-decoration: none !important;\r\n }\r\n\r\n @media (max-width: 768px) {\r\n .tpm-plantabar {\r\n font-size: 17px;\r\n }\r\n .tpm-table {\r\n font-size: 15px;\r\n }\r\n .tpm-table th,\r\n .tpm-table td {\r\n padding: 8px 10px;\r\n }\r\n .tpm-table thead th {\r\n font-size: 16px;\r\n }\r\n .tpm-block {\r\n overflow-x: auto;\r\n }\r\n .tpm-table {\r\n min-width: 680px;\r\n }\r\n }\r\n <\/style>\r\n<\/head>\r\n\r\n<body data-gramm=\"false\" data-lt-tmp-id=\"lt-671067\" spellcheck=\"false\">\r\n\r\n<!-- VERSI\u00d3N ESPA\u00d1OL (es_MX) -->\r\n\r\n\r\n<!-- VERSI\u00d3N INGL\u00c9S (en_US) -->\r\n\r\n\r\n<!-- ====== PLANT 1 ====== -->\r\n<section class=\"tpm-block\">\r\n <div class=\"tpm-plantabar\">PLANT 1<\/div>\r\n <table class=\"tpm-table\">\r\n <thead>\r\n <tr>\r\n <th colspan=\"2\" style=\"vertical-align: middle;\"><div>Indicator<\/div><\/th>\r\n <th style=\"vertical-align: middle;\"><div>Year 1 TPM<\/div><\/th>\r\n <th><div>TPM<br>Excellence Award<\/div><\/th>\r\n <th style=\"vertical-align: middle;\">Main Benefits<\/th>\r\n <\/tr>\r\n <\/thead>\r\n <tbody>\r\n <tr>\r\n <td rowspan=\"2\" style=\"vertical-align: middle; text-align: center;\">P<\/td>\r\n <td>Average monthly breakdowns<\/td>\r\n <td>1350<\/td>\r\n <td>85<\/td>\r\n <td>\u2022 Overtime elimination<br>\u2022 30% maintenance cost reduction<br>\u2022 Avoided purchase of 2 machines<\/td>\r\n <\/tr>\r\n <tr>\r\n <td>OEE<\/td>\r\n <td>48%<\/td>\r\n <td>70%<\/td>\r\n <td>\u2022 3 machines shut down<br>\u2022 1 work shift eliminated<br>\u2022 Higher return on invested capital<\/td>\r\n <\/tr>\r\n <tr>\r\n <td rowspan=\"4\" style=\"vertical-align: middle; text-align: center;\">Q<\/td>\r\n <td>Average monthly customer complaints<\/td>\r\n <td>10<\/td>\r\n <td>2<\/td>\r\n <td>\u2022 Greater customer trust<br>\u2022 Less production line stress<br>\u2022 Increased supplier involvement<\/td>\r\n <\/tr>\r\n <tr>\r\n <td>Monthly waste - Defects (pieces)<\/td>\r\n <td>12,960<\/td>\r\n <td>6000<\/td>\r\n <td>\u2022 54% rework reduction<br>\u2022 Unit cost reduction<br>\u2022 Improved available capacity and productivity<\/td>\r\n <\/tr>\r\n <tr>\r\n <td>Monthly production waste<\/td>\r\n <td>55,280<\/td>\r\n <td>12,100<\/td>\r\n <td>\u2022 $$$ savings<\/td>\r\n <\/tr>\r\n <tr>\r\n <td>Destroyed product\/month<\/td>\r\n <td>$24,280<\/td>\r\n <td>$400<\/td>\r\n <td>\u2022 Over quarter million dollars savings!<\/td>\r\n <\/tr>\r\n <tr>\r\n <td rowspan=\"3\" style=\"vertical-align: middle; text-align: center;\">C<\/td>\r\n <td>kWh consumption per piece<\/td>\r\n <td>0.29<\/td>\r\n <td>0.16<\/td>\r\n <td>\u2022 45% electricity reduction\/unit<\/td>\r\n <\/tr>\r\n <tr>\r\n <td>Annual warehouse cost<\/td>\r\n <td>$8,230,000<\/td>\r\n <td>$4,200,000<\/td>\r\n <td>\u2022 This saving alone paid for all 7 years of consulting!<\/td>\r\n <\/tr>\r\n <tr>\r\n <td>Maintenance cost per piece<\/td>\r\n <td>0.011<\/td>\r\n <td>0.008<\/td>\r\n <td>\u2022 27% maintenance cost reduction<\/td>\r\n <\/tr>\r\n <tr>\r\n <td style=\"vertical-align: middle; text-align: center;\">D<\/td>\r\n <td>Service Level<\/td>\r\n <td>78%<\/td>\r\n <td>100%<\/td>\r\n <td>\u2022 Recurring sales growth<br>\u2022 Customer loyalty and retention<br>\u2022 Elimination of penalties and non-compliance costs<\/td>\r\n <\/tr>\r\n <tr>\r\n <td style=\"vertical-align: middle; text-align: center;\">S<\/td>\r\n <td>Accidents<\/td>\r\n <td>18<\/td>\r\n <td>0<\/td>\r\n <td>\u2022 Elimination of compensation, insurance premiums and downtime losses<br>\u2022 Mature safety culture<br>\u2022 Prevention culture<\/td>\r\n <\/tr>\r\n <tr>\r\n <td rowspan=\"3\" style=\"vertical-align: middle; text-align: center;\">M<\/td>\r\n <td>One Point Lessons<\/td>\r\n <td>75<\/td>\r\n <td>8,000<\/td>\r\n <td>\u2022 Total participation<br>\u2022 Prevention of recurring problems<br>\u2022 Reduction of human error losses<\/td>\r\n <\/tr>\r\n <tr>\r\n <td>Focused Improvement Cases<\/td>\r\n <td>0<\/td>\r\n <td>1558<\/td>\r\n <td>\u2022 Alignment of improvement cases with top management strategy<br>\u2022 Elimination of chronic losses<br>\u2022 Hidden capacity release<\/td>\r\n <\/tr>\r\n <tr>\r\n <td>TPM Training (hours\/man\/month)<\/td>\r\n <td>1.8<\/td>\r\n <td>8<\/td>\r\n <td>\u2022 Talent development and motivation<br>\u2022 More skilled and flexible workforce<br>\u2022 Human error elimination<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n <\/table>\r\n<\/section>\r\n\r\n<!-- ====== PLANT 2 ====== -->\r\n<section class=\"tpm-block\">\r\n <div class=\"tpm-plantabar\">PLANT 2<\/div>\r\n <table class=\"tpm-table\">\r\n <thead>\r\n <tr>\r\n <th colspan=\"2\" style=\"vertical-align: middle;\"><div>Indicator<\/div><\/th>\r\n <th style=\"vertical-align: middle;\"><div>Year 1 TPM<\/div><\/th>\r\n <th><div>TPM<br>Excellence Award<\/div><\/th>\r\n <th style=\"vertical-align: middle;\">Main Benefits<\/th>\r\n <\/tr>\r\n <\/thead>\r\n <tbody>\r\n <tr>\r\n <td rowspan=\"2\" style=\"vertical-align: middle;\">P<\/td>\r\n <td>Average monthly breakdowns<\/td>\r\n <td>1,911<\/td>\r\n <td>375<\/td>\r\n <td>\u2022 80% reduction<br>\u2022 +384 additional production hours<\/td>\r\n <\/tr>\r\n <tr>\r\n <td>OEE<\/td>\r\n <td>50%<\/td>\r\n <td>82%<\/td>\r\n <td>\u2022 64% increase<br>\u2022 CAPEX project cancelled<\/td>\r\n <\/tr>\r\n <tr>\r\n <td rowspan=\"4\" style=\"vertical-align: middle;\">Q<\/td>\r\n <td>Customer Complaints (ppm)<\/td>\r\n <td>44<\/td>\r\n <td>10<\/td>\r\n <td>\u2022 88% reduction<br>\u2022 Market share increase<\/td>\r\n <\/tr>\r\n <tr>\r\n <td>Defective parts (PPM)<\/td>\r\n <td>4,100<\/td>\r\n <td>496<\/td>\r\n <td>\u2022 87.9% reduction<br>\u2022 Productivity increase<\/td>\r\n <\/tr>\r\n <tr>\r\n <td>Monthly production waste<\/td>\r\n <td>$150,000<\/td>\r\n <td>$57,000<\/td>\r\n <td>\u2022 62% reduction<br>\u2022 Product cost reduction<\/td>\r\n <\/tr>\r\n <tr>\r\n <td>Destroyed finished product (monthly)<\/td>\r\n <td>$17,000<\/td>\r\n <td>$2,100<\/td>\r\n <td>\u2022 88% reduction<br>\u2022 $178,000 annual savings<\/td>\r\n <\/tr>\r\n <tr>\r\n <td rowspan=\"6\" style=\"vertical-align: middle; text-align: center;\">C<\/td>\r\n <td>Service Level<\/td>\r\n <td>88%<\/td>\r\n <td>99%<\/td>\r\n <td>\u2022 12.5% improvement<\/td>\r\n <\/tr>\r\n <tr>\r\n <td>Accidents per year<\/td>\r\n <td>8<\/td>\r\n <td>0<\/td>\r\n <td>\u2022 Improved work environment and company trust<\/td>\r\n <\/tr>\r\n <tr>\r\n <td>One Point Lessons<\/td>\r\n <td>437<\/td>\r\n <td>64,896<\/td>\r\n <td>\u2022 148 times increase!<\/td>\r\n <\/tr>\r\n <tr>\r\n <td>Focused Improvement Cases<\/td>\r\n <td>4<\/td>\r\n <td>3,306<\/td>\r\n <td>\u2022 Improved OEE and reduced major loss costs.<\/td>\r\n <\/tr>\r\n <tr>\r\n <td>TPM Training (h\/month\/person)<\/td>\r\n <td>0.03<\/td>\r\n <td>9.3<\/td>\r\n <td>\u2022 Systematic development of personnel skills.<\/td>\r\n <\/tr>\r\n <tr>\r\n <td><\/td>\r\n <td><\/td>\r\n <td><\/td>\r\n <td><\/td>\r\n <\/tr>\r\n <\/tbody>\r\n <\/table>\r\n<\/section>\r\n\r\n<!-- ====== PLANT 3 ====== -->\r\n<section class=\"tpm-block\">\r\n <div class=\"tpm-plantabar\">PLANT 3<\/div>\r\n <table class=\"tpm-table\">\r\n <thead>\r\n <tr>\r\n <th colspan=\"2\" style=\"vertical-align: middle;\"><div>Indicator<\/div><\/th>\r\n <th style=\"vertical-align: middle;\"><div>Year 1 TPM<\/div><\/th>\r\n <th><div>TPM<br>Excellence Award<\/div><\/th>\r\n <th style=\"vertical-align: middle;\">Main Benefits<\/th>\r\n <\/tr>\r\n <\/thead>\r\n <tbody>\r\n <tr>\r\n <td rowspan=\"3\" style=\"vertical-align: middle;\">P<\/td>\r\n <td>Tons per month per man<\/td>\r\n <td>15<\/td>\r\n <td>21.2<\/td>\r\n <td>40% increase<\/td>\r\n <\/tr>\r\n <tr>\r\n <td>OEE<\/td>\r\n <td>62%<\/td>\r\n <td>84%<\/td>\r\n <td>22% increase<\/td>\r\n <\/tr>\r\n <tr>\r\n <td>Annual Breakdowns<\/td>\r\n <td>3,384<\/td>\r\n <td>120<\/td>\r\n <td>96% reduction<\/td>\r\n <\/tr>\r\n <tr>\r\n <td rowspan=\"2\" style=\"vertical-align: middle;\">Q<\/td>\r\n <td>Annual Customer Complaints<\/td>\r\n <td>29<\/td>\r\n <td>4<\/td>\r\n <td>86% reduction<\/td>\r\n <\/tr>\r\n <tr>\r\n <td>Quality Failures (Tons\/year)<\/td>\r\n <td>24,672<\/td>\r\n <td>1<\/td>\r\n <td>Absolute trust.<br>Loyalty and repeat purchase.<br>Strengthened reputation.<\/td>\r\n <\/tr>\r\n <tr>\r\n <td rowspan=\"3\" style=\"vertical-align: middle;\">C<\/td>\r\n <td>Energy Consumption (kWh\/Ton)<\/td>\r\n <td>203.60<\/td>\r\n <td>174.40<\/td>\r\n <td>15% energy consumption reduction.<\/td>\r\n <\/tr>\r\n <tr>\r\n <td>Water Consumption (m\u00b3\/Ton)<\/td>\r\n <td>3.13<\/td>\r\n <td>1.77<\/td>\r\n <td>43% reduction<\/td>\r\n <\/tr>\r\n <tr>\r\n <td>Fuel (L\/Ton)<\/td>\r\n <td>35.69<\/td>\r\n <td>13.58<\/td>\r\n <td>62% reduction<\/td>\r\n <\/tr>\r\n <tr>\r\n <td rowspan=\"2\">D<\/td>\r\n <td>Lead Time (hrs)<\/td>\r\n <td>10.00<\/td>\r\n <td>6.50<\/td>\r\n <td>35% reduction<\/td>\r\n <\/tr>\r\n <tr>\r\n <td>OTIF<\/td>\r\n <td>54%<\/td>\r\n <td>97%<\/td>\r\n <td>43% increase<\/td>\r\n <\/tr>\r\n <tr>\r\n <td rowspan=\"2\" style=\"vertical-align: middle;\">S<\/td>\r\n <td>Accidents<\/td>\r\n <td>40<\/td>\r\n <td>26<\/td>\r\n <td>45% reduction<br>Pending subject.<\/td>\r\n <\/tr>\r\n <tr>\r\n <td>Emissions (Kg CO\u2082\/Ton)<\/td>\r\n <td>116.60<\/td>\r\n <td>40.40<\/td>\r\n <td>65% reduction<\/td>\r\n <\/tr>\r\n <tr>\r\n <td>M<\/td>\r\n <td>Employee Turnover<\/td>\r\n <td>3.89%<\/td>\r\n <td>1.48%<\/td>\r\n <td>62% reduction<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n <\/table>\r\n<\/section>\r\n\r\n\r\n\r\n<\/body>\r\n<\/html>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-3f552c9 elementor-widget elementor-widget-heading\" data-id=\"3f552c9\" data-element_type=\"widget\" data-settings=\"{"ekit_we_effect_on":"none"}\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">\u00a1Estos resultados son posibles!<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-3816ba5 elementor-align-center elementor-widget elementor-widget-button\" data-id=\"3816ba5\" data-element_type=\"widget\" data-settings=\"{"ekit_we_effect_on":"none"}\" data-widget_type=\"button.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<div class=\"elementor-button-wrapper\">\n\t\t\t\t\t<a class=\"elementor-button elementor-button-link elementor-size-sm\" href=\"https:\/\/www.jesamerica.net\/contacto\/\">\n\t\t\t\t\t\t<span class=\"elementor-button-content-wrapper\">\n\t\t\t\t\t\t\t\t\t<span class=\"elementor-button-text\">Agenda una conversaci\u00f3n con nosotros<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>Resultados Reales TPM Transformaci\u00f3n operativa con impacto medible y retorno comprobado Te presentamos los resultados de tres plantas auditadas en dos ocasiones por el JIPM de Jap\u00f3n.Estos tres ejemplos fueron seleccionados al azar entre las 37 plantas que han sido auditadas por el Japan Institute of Plant Maintenance para los Premios Internacionales TPM, en procesos…<\/p>","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-19160","page","type-page","status-publish","hentry"],"yoast_head":"<!-- This site is optimized with the Yoast SEO 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